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1200°C Single Zone Split Tube Furnace

1200°C Single Zone Split Tube Furnace

Our Services:
Furnace Consultation, Malaysia | Furnace Installation, Malaysia | Furnace Spart Parts, Malaysia
 
Coverage Area:
Johor, Malaysia | Melaka, Malaysia | Negeri Sembilan, Malaysia | Pahang, Malaysia | Selangor, Malaysia | Terengganu, Malaysia | Kelantan, Malaysia | Perak, Malaysia | Pulau Pinang, Malaysia | Kedah, Malaysia | Perlis, Malaysia | Sabah, Malaysia | Sarawak, Malaysia

Product Description

 
Main Features
  • Integrated compact structure with elegant design.
  • Chamber Materials: Vacuum forming ceramic fiber, which has the advantage of no powder drops off with high temperature, and saving energy more than 50%.
  • SHIMADEN (Japan) Microprocessor based self-tuning PIO control provides optimum thermal.
  • Long life N type thermocouple.
  • CE compliant.
  • Built-in RS485 port and USB adaptor as optional setting for computer control. It need to add extra fees.
 
Temperature Distribution Profile
Temperature Distribution Profile
Heating Zone Length = 300mm
 
WTG-60-12A-Detail
01 Top Cover
02 Hydraulic Rod
03 Mechanical Vacuum Gauge
04 Gas Inlet
05 SS304 Sealing Flanges
06 Quartz Tube
07 Flange Support
08 Shimaden Temperature Controller
09 Zinc Alloy Handle
10 Ceramic Fiber Lining
11 HRE Resistance Wire
12 SS304 Safty Buckle
13 Sound-light Alarm
14 Operating Buttons
 
Technical Parameters
Model WTG-25-12A WTG-40-12A WTG-60-12A WTG-80-12A WTG-100-12A WTG-120-12A OEM
Reactor Quartz Tube
(OD)		 Φ25mm Φ40mm Φ60mm Φ80mm Φ100mm Φ120mm Any size
Heating Zone Length
(mm)		 300 300 300 300 300 300 -
Type Benchtop
Furnace Structure Alumina Ceramic Chamber, Temperature control system, Heating element, Furnace shell, Main Electric Parts and other relative accessories
Max Temperature 1200°C
Continue Temp. 1100°C
Power Supply 220V/1.8kW 220V/1.8kW 220V/2.6kW 220V/2.6kW 380V/2.6kW 380V/4kW -
Heating Element High quality alloy resistance wire (HRE) 
Chamber Material High temperature 1500 Type polycrystal alumina ceramic fiber material 
Temp Precision ±1°C
Thermocouple N type
Temp Controller SHIMADEN (Japan) brand intelligent microcomputer PID controller can program 4 groups 32 segments
Electronic Parts SCHNEIDER (France ) electronics brand
Heating Rate ≤25°C/min ( suggest 15°C/min for longer life using of furnace )
Safety Protection Overheat and thermocouple-break alarm
Certification ISO9001 /CE/ SGS
Furnace Shell High quality cold-rolled steel sheets CNC processing
Insulation High quality thermal insulation material to ensure a good uniformity
Accessories One pair of high temperature gloves, One pair of crucible tongs, one catalog and operation manual
Optional Paperless recorder, Stainless steel exhaust chimney, Quartz /Alumina boat
 

Tube Furnace>>
The Overview of Tube Furnace
Tube Furnace is a compact heating equipment widely used in so many fields like metallurgy, glass heat treatment, lithium battery, positive and negative electrolyte, abrasive tools and other industries. It is used to measure the structural state of materials at a certain temperature for small samples. It is generally used in colleges and universities, industrial and mining enterprises, research institutions, etc. Tube furnace also has the advantage of providing a vacuum and atmosphere working environment for heating easily with lower cost. 
HRE Resistance Wire
HRE Resistance Wire
 
N-Type Thermocouple
N-Type Thermocouple
 
PID Temperature Control
PID Temperature Control
 

The factors to select a suitable tube furnace:
What is the operating temperature? 
  • WINTHERM tube furnace mainly with range of 1200°C, 1400°C, 1700°C and OEM 1800°C.
  • When real operating lower than 1200°C, we generally use high grade HRE spiral wire coils as heating element.
  • When real operating lower than 1400°C, we generally use high grade SIC ( Silicon Carbide Heaters ) heating element.
  • When real operating lower than 1700°C, we generally use high grade MoSi2 ( Molybdenum Disilicide Heaters ) heating element.
  • Continuous operating temp will be 100°C below the max temp design and right using will extend the furnace service life.
  • Furnaces are designed to operate at high temperatures. Operation below temperatures of approximately 600 °C will be less accurate and continuous use at low temperatures may reduce the element life of some furnaces, ie MoSi2 heated furnaces.
 
Split type or Non-split type. 
  • For 1200°C tube furnaces, we generally do with Split type as standard with easily replace tube and also fast cooling.
  • For the 1400°C tube furnaces, we generally do with Non-split type as standard, but also we can do split type.
  • For the 1700°C tube furnaces, we generally do with Non-split type as standard, but also we can do vertical split type.
 
Horizontal or Vertical Tube need? 
WINTHERM have horizontal and vertical tube furnace for choosing. Also, we can do it according to your special request for both combined using.
 
What is the outer diameter of the working tube? 
  • For the working tube, we generally has quartz tube and alumina ceramic tube two types. Also, some customer will use their own design specially steel tubes for specially using.
  • Quartz tube used for temperature lower than 1200°C. The standard quartz tube OD : Φ25mm, Φ40mm, Φ50mm, Φ60mm, Φ80mm, Φ100mm, Φ120mm, Φ150mm or more larger size.
  • Alumina Ceramic Tube generally used in temp over than 1200°C tube furnaces with standard size tube OD : Φ40mm, Φ60mm, Φ80mm, Φ100mm, For other alumina tube sizes, please check with us for confirm.
 
What is the heating zone length of the tube furnace ? 
WINTHERM manufacture different heating zones tube furnace.
  • Single Heating zone : Standard heating zone length : 300mm. OEM length is available.
  • Dual heating zones : Standard heating zone length : 300+300=600mm. OEM length is available.
  • Three heating zones: Standard heating zone length : 300+300+300=900mm. OEM length is available.
  • Multi-heating zones : different zones and different heating length.
  • More heating zones, the tube will have a much better central constant heating zone length.